Assessor Resource

RIISAM205D
Cut, weld and bend materials

Assessment tool

Version 1.0
Issue Date: May 2024


This unit describes a participant’s skills and knowledge required to apply cut, weld and bend materials in the Resources and Infrastructure Industries.

This unit is appropriate for those working in operational roles.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

1. Plan and prepare to cut, weld and bend materials

1.1 Access, interpret and apply cut, weld and bend materials documentation to ensure the work activity is compliant

1.2 Obtain, read, interpret, clarify and confirm work requirements

1.3 Identify and address potential risks, hazards and environmental issues, and implement control measures

1.4 Select and wear personal protective equipment appropriate for work activities

1.5 Identify and implement signage/barricade requirements

1.6 Select appropriate plant, tools and equipment for the job, and inspect them for serviceability and rectify or report any faults prior to commencement

1.7 Calculate material quantity requirements in accordance with plans and/or specifications

1.8 Identify, obtain, prepare, safely handle and locate materials ready for use appropriate to the work application

1.9 Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

2. Set up and test equipment

2.1 Select and locate correct fire extinguisher, ensuring accessibility prior to and during operations

2.2 Attach regulators correctly to Oxy and Acetylene bottles

2.3 Purge lines prior to lighting up

2.4 Test equipment for leaks and undertake corrective action or report faults

2.5 Select correct pressures and cutting tips

3. Cut material using oxyacetylene

3.1 Measure and mark material, and secure/clamp it for cutting

3.2 Correctly light torch

3.3 Adjust setting of flame for cutting

3.4 Ensure correct cutting position during cutting to set out mark

4. Cut and weld materials using electric welding equipment

4.1 Complete and verify test runs

4.2 Complete welding and cutting procedures

4.3 Clean welds using appropriate tools and techniques

4.4 Confirm weld and cut specifications by visual inspection and defects identified and repaired

5. Heat and bend material

5.1 Measure and mark material, and secure/clamp it for bending

5.2 Light torch according to manufacturer’s specifications

5.3 Control heat to specified material and minimise weakening effects of the heating process

5.4 Bend material to specification and cool correctly

6. Shutdown

6.1 Switch off torch as instructed

6.2 Shut off gas supply per manufacturer’s specifications

7. Clean up

7.1 Clear work area and dispose of or recycle materials

7.2 Clean and maintain condition of equipment, ensure suitability for use, and address/report issues

7.3 Process records

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

demonstrates completion of cutting, welding and bending materials that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

identifying and matching cutting equipment with job task

setting up oxyacetylene, electric welding and bending equipment in correct sequence

testing the equipment

accurately mark and secure or clamp material ready for bending and cutting

lighting torch correctly and safely

adjusting setting of flame for cutting

controlling the heat of the torch to suit the materials being bent

adopting correct cutting position during cutting to set out mark

welding and cutting materials cleanly

cleaning and visually inspecting the welds for defects

bending materials to job task requirements

shutting down the torch and gas supply in sequence

The candidate must demonstrate knowledge of cutting, welding and bending materials through:

identifying manual metal arc welding, oxyacetylene and LPG heating and cutting equipment types, characteristics, uses and limitations

relevant welding, bending and cutting techniques

relevant equipment and machinery used in welding, bending and cutting materials

using construction and steel fixing terminology

types and properties of steel fixing materials

processes for the calculation of material requirements

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit is best assessed in the context of this sector’s work environment;

where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of this sector’s workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

1. Plan and prepare to cut, weld and bend materials

1.1 Access, interpret and apply cut, weld and bend materials documentation to ensure the work activity is compliant

1.2 Obtain, read, interpret, clarify and confirm work requirements

1.3 Identify and address potential risks, hazards and environmental issues, and implement control measures

1.4 Select and wear personal protective equipment appropriate for work activities

1.5 Identify and implement signage/barricade requirements

1.6 Select appropriate plant, tools and equipment for the job, and inspect them for serviceability and rectify or report any faults prior to commencement

1.7 Calculate material quantity requirements in accordance with plans and/or specifications

1.8 Identify, obtain, prepare, safely handle and locate materials ready for use appropriate to the work application

1.9 Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

2. Set up and test equipment

2.1 Select and locate correct fire extinguisher, ensuring accessibility prior to and during operations

2.2 Attach regulators correctly to Oxy and Acetylene bottles

2.3 Purge lines prior to lighting up

2.4 Test equipment for leaks and undertake corrective action or report faults

2.5 Select correct pressures and cutting tips

3. Cut material using oxyacetylene

3.1 Measure and mark material, and secure/clamp it for cutting

3.2 Correctly light torch

3.3 Adjust setting of flame for cutting

3.4 Ensure correct cutting position during cutting to set out mark

4. Cut and weld materials using electric welding equipment

4.1 Complete and verify test runs

4.2 Complete welding and cutting procedures

4.3 Clean welds using appropriate tools and techniques

4.4 Confirm weld and cut specifications by visual inspection and defects identified and repaired

5. Heat and bend material

5.1 Measure and mark material, and secure/clamp it for bending

5.2 Light torch according to manufacturer’s specifications

5.3 Control heat to specified material and minimise weakening effects of the heating process

5.4 Bend material to specification and cool correctly

6. Shutdown

6.1 Switch off torch as instructed

6.2 Shut off gas supply per manufacturer’s specifications

7. Clean up

7.1 Clear work area and dispose of or recycle materials

7.2 Clean and maintain condition of equipment, ensure suitability for use, and address/report issues

7.3 Process records

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

demonstrates completion of cutting, welding and bending materials that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

identifying and matching cutting equipment with job task

setting up oxyacetylene, electric welding and bending equipment in correct sequence

testing the equipment

accurately mark and secure or clamp material ready for bending and cutting

lighting torch correctly and safely

adjusting setting of flame for cutting

controlling the heat of the torch to suit the materials being bent

adopting correct cutting position during cutting to set out mark

welding and cutting materials cleanly

cleaning and visually inspecting the welds for defects

bending materials to job task requirements

shutting down the torch and gas supply in sequence

The candidate must demonstrate knowledge of cutting, welding and bending materials through:

identifying manual metal arc welding, oxyacetylene and LPG heating and cutting equipment types, characteristics, uses and limitations

relevant welding, bending and cutting techniques

relevant equipment and machinery used in welding, bending and cutting materials

using construction and steel fixing terminology

types and properties of steel fixing materials

processes for the calculation of material requirements

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit is best assessed in the context of this sector’s work environment;

where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of this sector’s workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Access, interpret and apply cut, weld and bend materials documentation to ensure the work activity is compliant 
Obtain, read, interpret, clarify and confirm work requirements 
Identify and address potential risks, hazards and environmental issues, and implement control measures 
Select and wear personal protective equipment appropriate for work activities 
Identify and implement signage/barricade requirements 
Select appropriate plant, tools and equipment for the job, and inspect them for serviceability and rectify or report any faults prior to commencement 
Calculate material quantity requirements in accordance with plans and/or specifications 
Identify, obtain, prepare, safely handle and locate materials ready for use appropriate to the work application 
Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency 
Select and locate correct fire extinguisher, ensuring accessibility prior to and during operations 
Attach regulators correctly to Oxy and Acetylene bottles 
Purge lines prior to lighting up 
Test equipment for leaks and undertake corrective action or report faults 
Select correct pressures and cutting tips 
Measure and mark material, and secure/clamp it for cutting 
Correctly light torch 
Adjust setting of flame for cutting 
Ensure correct cutting position during cutting to set out mark 
Complete and verify test runs 
Complete welding and cutting procedures 
Clean welds using appropriate tools and techniques 
Confirm weld and cut specifications by visual inspection and defects identified and repaired 
Measure and mark material, and secure/clamp it for bending 
Light torch according to manufacturer’s specifications 
Control heat to specified material and minimise weakening effects of the heating process 
Bend material to specification and cool correctly 
Switch off torch as instructed 
Shut off gas supply per manufacturer’s specifications 
Clear work area and dispose of or recycle materials 
Clean and maintain condition of equipment, ensure suitability for use, and address/report issues 
Process records 

Forms

Assessment Cover Sheet

RIISAM205D - Cut, weld and bend materials
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

RIISAM205D - Cut, weld and bend materials

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: